|
LC-TEC DISPLAYS AB manufactures & supplies
custom-designed, twisted-nematic liquid crystal displays on an
R&D, prototyping and volume manufacturing level. Custom sizes from 5 x
5mm up to maximum 14 x 16 inches available.
LC-TEC DISPLAYS AB specialises in manufacturing &
supplying high-end, direct-driven TN-LCD's that are suitable for tough
operational environments such as automobile & avionic products.
TN-LCD technology offers the following advantages:
- LOW VOLTAGE OPERATION (< 5 volt)
- GOOD CONTRAST
- REFLECTIVE, TRANSMISSIVE OR TRANSFLECTIVE DISPLAYS
- LOW PRICING
- HIGHLY FLEXIBLE DESIGN OF DISPLAY SEGMENTS (ICONS)
- PRODUCTS SUITABLE FOR TOUGH OPERATIONAL ENVIRONMENTS
Click here for
technical description of TN-LCD technology.
LC-Tec Displays
AB has been manufacturing & supplying LCD’s for more than 10
years at its own manufacturing facilities in Sweden. Furthermore, LC-Tec
Displays AB also has the possibility to transfer manufacturing of product
to its own sister company LC-Tec Asia, Ltd in Shenzhen, China in order to
further reduce pricing once required volumes for a specific project
increase. Current manufacturing capacity at LC-Tec Asia, Ltd is 3.5M
pcs/month.
By using our own
facilities in China for volume manufacturing, this eliminates the risk
often associated with the transfer of technology to the Far East and
product can thereafter be rapidly shipped directly to your off-shore
assembly-house or otherwise anywhere in the World.
LC-Tec Displays AB is
therefore able to provide a one-stop solution for customers
starting with the initial designing & prototyping stage of new LCD
product right through to the mass production phase. Our experience helps to
quickly define your display needs and significantly reduces the design
cycle. Our expertise in designing LCD's also helps to compress the design
cycle so that your product can quickly reach the market.
The typical
design cycle for a new LCD product is as follows:
Counter
drawings: 3 to 5 days Prototype samples: 3 to 4
weeks Prototype manufacturing in Sweden (< 10k/pcs): 4
to 5 weeks
Mass production at our own
facilities in China (> 100k/pcs): 8 to 10
weeks.
LC-Tec Displays
AB specialises in the manufacturing & supplying of LCD’s for a wide
range of different product applications such as medical, avionic,
automotive, test equipment, control panels, communications, telecom,
recreational & other consumer products. LC-Tec Displays AB
specifically focuses on high-end products for tough outdoor
applications.
Mechanical dimensions of
LCD
In general,
pricing for an LCD is directly related to the total area of the display
product since the LCD glass is usually the most expensive part. During
manufacturing, LC-Tec Displays AB uses mother-plates (panels) that are 14
x 16 inches in dimensions. Once the panels have been fully processed, they
are then cut down to size in order to yield the individual LCD devices. In
order to minimise costs, it is therefore recommended to maximise the total
number of individual LCD’s manufactured on each panel.
In addition to this, the active-area
of the LCD will be typically 2.0mm smaller in all directions relative
to the overall outer-dimensions of the LCD glass. The contact-ledge
on the LCD will also require typically an additional 2.0mm
(minimum).
Type of
LCD required
The LCD may
contain character icons, segments, graphic dot arrays, or any combination
thereof.
Icons: It is possible to place
images in the LCD that specifically complement your products
(icons). These silhouettes may take the shape of any image and act
as one pixel or dot in the LCD. Examples of possible icons include
"°C", "+/-", or a “battery symbol”, etc.
Segments: Segments in an LCD make up larger
characters, such as the segments in a seven-segment numeric
character for displaying the digits 0-9, or the segments in a
fourteen-segment alpha-numeric character for displaying the
alpha-numeric alphabet.
Dot Arrays:
Pixels can be made in almost any size and dot count. Examples
include character displays that use a series of 5x7 dot arrays in order to
create a string of alpha-numerical characters, or the larger 320 x 240
pixels (QVGA) graphic arrays where complex images can be displayed in the
LCD.
Viewing mode
for LCD
The viewing mode
is controlled by the polariser configuration used for the LCD and in
general there are three different available viewing
modes:
Reflective: This type of viewing mode
provides the brightest display appearance in high to moderate ambient
lighting conditions with the highest contrast ratio possible being
obtained from the LCD. Unfortunately, the display is difficult to read in
poor lighting conditions and a front-lighting system may be required for
night-time operation.
Transflective: The transflective viewing
mode allows the LCD to be readable under a wide range of differing
lighting conditions from bright direct-sunlight to back-lit during
night-time operation. The trade-off is that the brightness of the
transflective display will be less than that for a reflective type display
during day-time viewing and darker than that for a transmissive display
during the night. It does however enable an acceptable compromise to be
attained between the two lighting conditions and provides a very
acceptable appearance.
Transmissive: This type of viewing mode requires a
back-lighting system to be incorporated behind the LCD. During day-time
viewing in direct bright sunlight conditions, the display may be difficult
to read due to the back-light having difficulties overpowering the high
ambient lighting. However, during night-time viewing the brightness will
be very high and this type of display is therefore appropriate for indoor
applications.
Backlighting for transmissive
LCD’s
When developing a
transmissive type LCD, a backlighting system may be required in order to
illuminate the display from behind and there are several options
available. The considerations for a backlighting system are the
lighting intensity, lifetime and consumed power and there are several
different design possibilities available.

LED:
The use of Light Emitting Diodes (LED’s) is often recommended due
to the variety of different colours available, high intensity, long life
(>100K hrs), wide operating temperature range and low voltage
requirements. The downside is the relatively high power consumption
when large arrays of LED’s are used in order to illuminate large sized
LCD’s as well as the lower uniformity of the lighting
system.
EL
Panel: Electro-luminescent Panels (EL) consume extremely
low power, but require high voltage operation (eg. 120VAC @ 400Hz) and
possess a relatively short lifetime (half-intensity lifetime <4K hrs)
together with a medium operating temperature range.
Cold Cathode Florescent
Lamp: The use of cold cathode florescent lamps provides for
high illumination intensity relative to the power consumed and is
recommended when considering large sized LCD’s. The downside is the
relatively short lifetime (<20K hrs), sensitivity to large vibration
which further reduces the lifetime of the tube, limited operating
temperature range and the relatively high operating voltage required (eg.
>300VAC @ 30-80KHz).
Viewing angle for LCD
The viewing angle of an LCD is defined by the
angles above, below, left & right of the perpendicular direction to
the centre of the display. These angles are defined as
follows:
i) 06:00 o’clock viewing angle
has optimum contrast when the LCD is viewed from below the perpendicular
viewing plane (standard configuration).
ii) 12:00 o’clock viewing angle
has optimum contrast when the LCD is viewed from above the perpendicular
viewing plane.
iii) 09:00 o’clock
& 03:00 o’clock viewing angles have optimum contrasts when the
LCD is viewed from the left & right sides respectively of the
perpendicular viewing plane (non-standard configuration).
Please note that viewing angle consideration is less
important for a direct-driven LCD since the angular properties of the
display are relatively homogeneous. However, as a general rule the higher
the multiplex rate, the more important is the consideration of viewing
angle. Furthermore, should the LCD be viewed by an observer wearing
polarised sun-glasses, it is necessary to specify this in order to ensure
that the LCD will not look "blank" when viewed using
sun-glasses.
Required
temperature range for LCD The required operating &
storage temperature ranges for an LCD are important considerations and
operation outside of these limits may result in either the display not
being readable (above operational temperature range) or the display
becoming permanently damaged (outside of storage temperature
range).
The combination
of the LCD fluid, polarisers, operational voltage and multiplex rate
determine the operating temperature range for the LCD and typical values
are as follows:
TN (direct driven): Standard operating
temperature range -10 to +65°C
STN & F-STN:
Standard operating temperature range: 0 to
+50°C
Cholesteric (Ch-LCD) (direct driven):
Standard operating temperature range -50 to
+70°C
Driving
Method for LCD’s
The Driving
Method controls how each segment, icon or pixel of the LCD is connected to
the electronic driving circuitry and there are two possible methods
available:
Static Drive (direct
driving): The
static or direct driving method requires an individual electrical
connection line for each display segment and there is only one common GND
connection for all segments. The total number of electrical
connections required to the LCD is therefore the same as the total number
of segments or icons present in the display. The static drive
configuration is therefore suitable for LCD’s where there are only a
limited number of segments or icons to be displayed (eg. total number of
segments is less than approximately 150pcs). This driving method produces
the best display contrast and viewing properties together with the widest
operating temperature range, but it requires a higher number of electrical
interconnections relative to the multiplexed driving method
hereinunder.
Multiplexed Drive: The multiplexed
driving method requires that each control line selects several segments or
icons simultaneously and the final selection is controlled by selecting
the required GND back-plane that also simultaneously connects to several
segments. This driving method requires less interconnections than
that for the static driving configuration and therefore enables a higher
number of segments or icons to be displayed within the LCD. However, the
use of the multiplexed driving method results in reduced contrast and
viewing properties together with a reduced temperature operating
range.
Driving
electronics for LCD’s
Please note that
LC-Tec Displays AB supplies LCD products in the form of the
LCD-glass plus electrical contacting only but
without controlling electronics. The reason for this is
that the LCD component is usually incorporated into a larger product
system and it is invariably more efficient to incorporate the driving
electronics for the LCD together with the electronics for the complete
product system as a whole.
From the customer’s point of view, the
main reasons for procuring the LCD glass part only are to reduce costs and
provide design flexibility. The total cost of the electrical components
necessary to build the drive circuitry is invariably much less than the
cost of a pre-built complete display module and as long as there is
available space on your existing Printed Circuit Board (PCB), it will not
be necessary to incorporate an additional PCB on which to mount the LCD
component.
In order to operate
the LCD, it is necessary to generate & apply the specified voltage
signals to the electrical contacts of the display and in general a voltage
of between ± 5 to ± 10 volt (Root Mean Squared, RMS) with frequency
30 to 80Hz (square wave) is required. Application of specified voltages
between the GND & SEG contacts will then switch the individual
display segments to the ON & OFF states in order to generate the
required image in the display.
Please note that the important issue here is that the
voltage difference applied to the GND & SEG contacts
is between 5 and 10 volt (RMS) AC voltage with frequency 30 to 80Hz
(preferably square-wave bipolar) when the segment is switched ON.
Furthermore, when the segment is switched OFF then the voltage difference
applied between the GND & SEG contacts should be 0 volt (i.e the
contact should not be allowed to float).
There are a number of different GND & SEG signals that can be
used in order to generate the required voltages between GND & SEG. One
possibility is to use UNIPOLAR square signals as shown below. In this
case, when the GND & SEG waveform signals are "out-of-phase" as shown
in the diagram, then the voltage difference between the two waveforms will
be a square-wave signal with magnitude 5 - 10 volt and with alternating
polarity (frequency 30 – 80 Hz).
Unipolar Square Signals (out of
phase)

Furthermore,
should the GND & SEG waveform signals instead be "in phase", then the
voltage difference between the two waveform signals will then be 0 volt
and in this case the individual display segment will be OFF.
It
will therefore only be necessary to control the mutual
phase (timing) of the unipolar square signals in order to
switch the individual display segments ON & OFF and this often
provides for the most efficient electrical solution.
However, it is
also possible to instead use BIPOLAR voltage signals as shown below,
although in this case it will be necessary to either (i) put the signals
"in phase", or (ii) generate an additional 0 volt signal when switching
the individual segment to the OFF state.
Bipolar
Square Signals (out of phase)

Electrical contacting method for
LCD
LC-Tec Displays
AB offers a wide range of different contacting methods for the LCD
including (i) metal contacting-pins (leadframes), (ii) flexfilm or Heat
Seal Cable (HSC), (iii) elastomer strip (zebra strip), and
(iv) Tape Automated Bonding (TAB) in order to fulfil almost any
mounting configuration for a specific design.
i) Leadframes
(metal contacting-pins): LCD can be inserted directly onto a
Printed Circuit Board (PCB) and the leadframes soldered into place
thereafter. From the point of view of
reliability, the use of metal contacting-pins (leadframes) provides for
the most robust connection available. These are metal pins bonded to
the edge of the LCD glass that allow the LCD to be soldered directly to a
PCB. In general, if it is possible to keep the total number of individual
segments or icons required in the LCD to a low number, then it is
recommended to consider using leadframes particularly if the product is to
be used in a tough outdoor environment, even if this requires leadframes
to be attached to three sides of the LCD. Since the pitch between
leadframes is 2.54mm, this limits the total number of leadframes that can
be bonded to the edge of the LCD glass. For an LCD with N
segments or icons, it is necessary to use N+1
leadframes.

ii)
Flexfilm connection: The flexfilm or Heat Seal
Cable (HSC) is a flexible cable with conductive traces that is bonded to
the edge of the LCD glass using anisotropic conducting adhesive with the
other end being either bonded (soldered) to a PCB or plugged into an FPC
connector (ZIF connector) mounted on the PCB (shown below). The
advantage of using a flexfilm is the high density of connections that can
be used (e.g 50pcs connections on a flexfilm of width only 25mm) as well
as the flexfilm having reach (eg. 100mm long). However, the set-up
charges are relatively high even though the cost per piece thereafter is
modest. If the total number of
individual segments or icons in the LCD is too large to use
leadframes, then it is recommended to
consider using a flexfilm
connection.


ZIF connector
iii) Elastomer
Strip: The Elastomer Strip (Zebra-Strip) is
a small rubber strip possessing alternate conductive and insulating layers
that allows the conductive pads on the surface of an LCD glass (contact
ledge) to mate with similar pads on the surface of the PCB. A
bezel-frame or other form of mechanical glass restraint is required that
compresses the zebra-strip between the LCD glass & PCB. The use of
zebra-strips allows for ease of product assembly in mass volume although
the electrical contacting is less reliable in tough environmental
conditions and is suitable when there are only a smaller number of
individual display segments or icons present in the
LCD.

The zebra-strip
is mechanically compressed between the LCD contact-edge and
PCB.

iv)
TAB connection: TAB contact is bonded directly to the PCB using
anisotropic conducting adhesive. Integrated Circuit (IC) chip mounted on
TAB significantly reduces the total number of required electrical contacts
to the PCB. The TAB contact is recommended when there are a large number
of individual segments or icons present in the LCD. Initial set-up costs
are relatively high and the unit cost per piece is higher than that when
using other contacting methods.

Liquid crystal
technologies (TN, STN, F-STN, C-STN, Ch-LCD)
There are a number of different types of liquid crystal
technologies available for LCD applications and the most appropriate type of
technology for a specific project is determined by the product
requirements:
Twisted-Nematic
(TN): Low
production and NRE tooling costs. TN liquid crystal technology offers
medium viewing angle properties together with medium contrast. Both
positive-mode (black segments on white back-ground) & negative-mode
(white segments on black back-ground) available. Static driving preferred
but up to 32x multiplex-rate available.
Super
Twisted-Nematic (STN): Medium
production and NRE tooling costs. STN liquid crystal technology offers
medium viewing angle properties together with medium contrast. Both
positive-mode (black segments on white back-ground) & negative-mode
(white segments on black back-ground) available. High multiplex-rates
available.
Film compensated
Super Twisted-Nematic (F-STN): Higher
production and NRE tooling costs. Good viewing angle and excellent
contrast. Both positive-mode (black segments on white back-ground) &
negative-mode (white segments on black back-ground) available. High
multiplex-rates available. Suitable for high-end LCD
products.
Colour Super Twisted-Nematic (C-STN): Very
high production and NRE tooling costs. Good viewing angle and
contrast. Red:Green:Blue (RGB) coloration obtained by each pixel
possessing an independently controlled colour. High multiplex-rates
available.
Cholesteric (Ch-LCD): Medium production and
NRE tooling costs. Direct driven Ch-LCD technology offers good viewing
angle characteristics together with medium contrast and ultra-low
temperature operation range down to minus fifty degrees
centigrade (-50°C). Ch-LCD technology is also bistable, meaning
that no power is required in order to maintain an image
in the LCD. Further technical information is available here.
Pricing &
ordering
LC-Tec Displays
AB provides a fixed commercial quotation for the manufacturing &
supplying of custom LCD product including NRE manufacturing tooling costs
so that the total costs are established & identified prior to the
placing of an order.
By using our own
manufacturing facilities both in Sweden & China, manufacturing costs
are kept to a minimum in order to be able to offer both competitive
pricing as well as a fast turnaround time for the manufacturing of new
custom LCD product.
Please click
here to download the
"Custom LCD Request Form". Please return this form to LC-Tec Displays AB
in order to receive a commercial quotation and detailed design
specifications for your LCD component.
Please note that LC-Tec Displays AB has volume
manufacturing capabilities at its own production facilities in Sweden
(150K panels per year) and current product focus is on the manufacturing
& supplying of optical-shutters & custom LCD's. Further
information regarding our manufacturing capabilities is available at the
following link.
Furthermore, in order to be able to offer competitive
pricing in volume, we also have 100% owned manufacturing facilities in
China and current manufacturing capacity is 3.5M pcs per month with main
focus on back-end TFT production. Further information is available at the
following link.
In general, lower volumes of customised products are
initially manufactured & supplied directly from Sweden which also
includes all design & development work. However, when volumes
for a specific project increase (> 10K's pcs) then manufacturing
may be transferred to our own facilities in China.
Competitive Pricing on Existing LCD
Product
Please fill in the "Custom LCD
Request Form" available for download here or send a copy of your current specifications for
the custom LCD and we will endeavour to supply to you a high quality
product with competitive pricing.
You may also fax or Email a drawing
or sketch of your required LCD in order that we can rapidly analyse your
requirements. Our engineers will offer recommendations in order to reduce
common errors, costing and lead-times and also do an extensive review of
the manufacturing feasibility of your LCD design in order to make sure it
is compatible with your requirements and overall goals. Please therefore
contact LC-Tec Displays AB for a free design consultation with one of our
design specialists.
Please see Pricing & Ordering for ordering of LCD
product.
©
Stephen Palmer 2009
custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom LCD, custom
LCD, custom LCD, custom LCD, custom LCD,
|